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| How do I troubleshoot an infrared repeater system? |
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Last Updated 9th o July, 2009
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Also see: Xantech's IR Troubleshooting Guide (PDF)
Tip 1:
If you don't have "blink" infrared emitters, get at least one 283D for testing.
(Blink emitters emit a visible--as well as invisible infrared--light.)
Tip 2: The "talk back" led on
most infrared pickups (all of Xantech's) will NOT
light up if there is not a complete current path. This means that if
any connection comes loose or the thin emitter wire breaks, the
talk back led will not flash. (If you have more than one emitter and one
emitter wire breaks, the talk back will still flash.)
Tip 2a: Those thin emitter
wires break quite easily. And there is often no visible evidence of the
break.
Tip 3: The problem is not the
connecting block itself. Connecting blocks are just connectors and a
few resistors. We've never seen a defective one.
Tip 4: A common failure mode
we've seen: Because of the way the infrared pickup's 1/8"
three-conductor plug is laid out, if it is not fully inserted in the
jack, or it is inserted in a two-conductor
jack, the power supply will be shorted out. Most power supplies will
run very warm for a little while then quit entirely. Often the power
supply will have visible indications of overheating, or even smell
"burnt". Make sure your receivers are plugged all the way into the
jacks. Test the power supply. Make sure it isn't getting very warm.
How Infrared
Distribution Systems Work
They are really very simple. People tend to think of them as being more
complex and sophisticated than they are. There are three conductors
involved. (When a fourth is involved, it is usually a superfluous
signal.)
The connecting block simply connects everything together.
The emitter is just an infrared led (blinks include a visible led also)
and usually a current limiting resistor. Note that emitters only use the
signal and ground
connections.
The infrared receiver does most of the work. (That's why they are the
most expensive part.) They consume the power in the system. They turn
received
infrared
flashes into a 0 to 12 volt signal impressed on the signal line. This signal
line (and the ground return) directly drives all the emitters plugged
into the connecting block.
The connecting block has divider resistors to try to route a similar
current to each emitter plugged into it. Since different emitters have
different resistances, there is a tendency for some emitters to get
more current (and thus flash "brighter") than others. The dividing
resistors are only partially effective at equalizing the current.
That's why we recommend using the same type emitter in each port.
The
talk back
led on most emitters is in series with the signal line, so it will only
flash if there is someplace for the current to go.
Troubleshooting
We
have found that the best way to troubleshoot completely dead infrared
systems is to simplify
everything.
Get a small test-bed working. Then add the real-world pieces back in
one at a time until it quits. The last piece added is the broken piece!
Here are those three steps spelled out:
Step 1: Create a bench-top
infrared repeater system using the components you have. This means
taking a blink emitter, connecting block, power supply, and infrared
receiver out of your system and setting it up on a bench. Grab a remote
and see if you can make the emitter blink. If it doesn't, swap
components until you get a blink. If you're still stuck here, see
"Using a Voltmeter" below. Otherwise you're going to have to send
everything back to us for testing.
Step 2: Add real-world pieces
back in. Take your pile of "known-good" stuff to where your equipment
to be controlled lives. One at a time, "install" the pile. Test after
each step. Usually, at some point things quit working. Stop!
Step 3: The last thing added
is a problem.
It may not be the only problem, but it is one of them. If all you did
was remote the infrared receiver through a cable, the cable (and the
connections at each end) are suspect. If you switched to a different
emitter, the emitter is suspect...pull it out and try it on the bench.
We have troubleshot many a "dead" IR system using this method. It has
yet to fail. (Although we always had a voltmeter available.) IR systems
that are just not very reliable (I.E. they sort of work) are harder to
troubleshoot and are the subject of a different article.
May all your troubleshooting be simple and productive!
Troubleshooting With
a Voltmeter
A simple voltmeter is very useful for troubleshooting infrared distribution problems. Here are a few of the uses:
Measure Power Supply Voltage
Many infrared receivers are surprisingly picky about their supply
voltage. Xantech receivers, in particular, don't like over voltage. Get
much over 12 VDC and they start to create "noise" on the signal line.
So we like to see 11 to 12 VDC at the receiver. Xantech used to ship an
unregulated power supply. Unregulated power supplies, when lightly
loaded,
put out a much higher
voltage than they are rated for. So Xantech shipped a
9 volt
unregulated power supply. As you can imagine, this cause no end of
confusion. Fortunately, regulated power supplies have come down in
price and Xantech switched to a 12 VDC regulated version. Measure your
power supply and make sure it is 11 to 12 VDC with a small load. Some
regulated supplies get very unhappy with no load at all (which is an
undefined situation as far as they are concerned) so test the supply
with at least one receiver connected.
See The Infrared Signal You can
actually "see" the signal with a voltmeter. Put the
voltmeter on Volts - DC and flash a remote into the receiver. You
should see the reading go up and fluctuate. How much it goes up is
dependent on the code being sent, frequency, distance, etc. This test
is more to see if the signal is there at all than to measure the
quality of the signal. To do that, you need an oscilloscope (see below.)
Test Emitters Infrared
emitters are one or two LEDs in series with a current limiting
resistor. LEDs are a special type of diode.
Diodes pass current in only one direction. If you voltmeter has a diode
measuring
mode
(many do, look for the diode symbol ),
you can use your voltmeter to test infrared emitters! Just put the
meter into the diode test mode and connect the probes to the two
terminals of the emitter. If you don't get a change off of infinity,
reverse the leads. (Remember, diodes only pass current one way.) If you
don't get a non-infinity reading after switching the leads, the emitter
is "blown".
Troubleshooting With an Oscilloscope
As explained earlier, infrared receivers are pretty simple. They
"watch" for an infrared signal and impress that signal onto the signal output. (The complexity involves weeding out noise and detecting weak signals.) The wavelength
of the infrared light is around 850nm. Fortunately, we don't have to
deal with those speeds. The infrared is essentially treated as binary.
It is either there or it isn't. The remote control switches this 850nm
light on and off in some pattern that the receiving device can
understand. Most remotes (there isn't really a standard) switch a
"carrier" frequency on and off in a run-length-limited style of
encoding. The frequency of the carrier is normally 30 to 50 kHz.
If you connect an oscilloscope to the signal and ground wires of a
properly functioning infrared distribution system, you should see a
series of square waves pulsing on and off. Ideally, the trough of the
square wave (in the middle of the carrier) should drop below 0.7 volts
and the peak should be above 5 volts or so. The cleaner the square
wave, the better. We have seen situations where the infrared source was
overdriving the signal. (The bottom of the square wave never got below
3 volts.) Adding a "dropping resistor" between the signal and ground
pulled the signal down enough to make it work. This is the reason
for the emitter with the built-in trim-pot.
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